Investigation of inverse hybrid laminates manufacturing: Material characterisation, process simulation and performance evaluation [* Cross-Reference *]

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Ahmed Makradi; Jens Bartelt; Abdelghani Laachachi; Issam Bahtiti; Pavel Akishin; Camilo Zopp; Gregor Zucker; Julian Berndt; Evgeny Barkanov; Henri Perrin; Lothar Kroll; Salim Belouettar, 2026, "Investigation of inverse hybrid laminates manufacturing: Material characterisation, process simulation and performance evaluation [* Cross-Reference *]", https://lore.list.lu/citation?persistentId=perma:LIST.BZGLYE, LIST Open Repository, V1
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Description
Inverse hybrid laminate structural composites are manufactured, consisting of an aluminium sheet sandwiched between two fiber-reinforced polyamide-6 composite layers. The present paper investigates the manufacturing process of this class of hybrid laminates, considering a U-shaped part. Numerical simulations, fed with material characterisation data, are conducted to understand material behaviour during the manufacturing process. Metal/composite adhesion is a common challenge in these hybrid laminates and strongly depends on their sub-components. The metal/composite adhesion is ensured by a commercial monolayer adhesive film based on functionalized polypropylene, augmented with a mechanical treatment of the aluminium sheet surfaces. The simulation is first validated on the manufacturing process results of glass fibres reinforced polyamid-6 composite, where the predicted overall thickness of the composite is compared to the one measured from the manufactured composite based U-shaped part. Further the developed composite model is used to predict the thickness of the hybrid U-shaped part. The manufactured hybrid U-shaped part as well as its subcomponents (aluminium sheet and the glass fibres reinforced polyamide-6 composite) are tested mechanically using a torsion test. The results show better performance of the hybrid U-shaped part relative to its U-shaped subcomponents. (2026-06-09)
***This entry has been automatically imported via OpenAlex by LIST harvest scripts. Please refer to https://doi.org/10.1016/j.jcomc.2026.100764 for the original and latest version of the publication*** (2026-07-01)
Subject Engineering; Physics
Keyword Process (computing), Inverse, Inverse problem, Finite element method, Process control, Computer simulation
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